Product Description
MHZS180 foundation-free concrete batching plant is an efficient, environmentally friendly, and convenient large-scale mixing equipment with a theoretical production capacity of 180m³/h. It is suitable for medium to large-scale construction projects, including road and bridge construction, water conservancy projects, and more. Its core feature is the elimination of traditional foundation construction, allowing for quick installation, disassembly, and relocation, greatly improving construction efficiency and equipment utilization.
How does a MHZS180 foundation-free concrete batching plant work?
MHZS180 uses a twin-shaft forced concrete mixer to precisely measure and uniformly mix aggregates, cement, water, additives, and other materials. The equipment features a modular design, with aggregate delivery via a belt conveyor. The entire control process is managed by a fully automated PLC system, ensuring efficient, continuous, and stable concrete production.
Parts of MHZS180 Foundation-Free Concrete Batching Plant
Mixing System: JS3000 twin-shaft forced concrete mixer
Weighing System: Independent weighing modules for cement, water, additives, and aggregates
Conveying System: Belt conveyor, screw conveyor
Control System: PLC automatic control with touchscreen/industrial computer
Storage System: Cement silo, aggregate bins, additive storage tanks
Structural System: Steel support platform, ground module supports
Air Supply System: Air compressor and air supply pipelines
Electrical System: Cables, electrical control cabinets, and other electrical components
Advantages & Features
Foundation-Free Installation: Uses a ground support structure design, eliminating the need for traditional concrete foundation construction, saving time and costs.
High Capacity: Theoretical capacity of 180 m³/h, suitable for large-scale construction projects.
Modular Design: Convenient for transportation, quick installation, and easy relocation.
Automated Control: Intelligent control system for precise batching, fault alarms, and self-diagnosis functionality.
Eco-friendly and Energy-Efficient: Equipped with dust collection and noise control systems for environmentally friendly construction.
Durability: Made with high-strength steel and wear-resistant mixing blades, extending the service life of the plant.
Technical Specifications
| Model | MHZS90 | MHZS120 | MHZS180 | |
|---|---|---|---|---|
| Theoretical productivity | 90m³/h | 120m³/h | 180m³/h | |
| Mixer capacity | 1.5m³ | 2m³ | 3m³ | |
| Quantity and volume of aggregate silo | PLD2400-4 | PLD3200-3/4 | PLD4800-4/6 | |
| Measuring form of aggregate silo | Separate metering | Separate metering | Separate metering | |
| Volume and capacity of powder silo | 100-150t(Horizontal/Vertical) | 100-150t(Horizontal/Vertical) | 150-200t(Horizontal/Vertical) | |
| Discharging height | 4000mm | 4000mm | 4200mm | |
| Total power | 125kw | 143kw | 186kw | |
| Dimensions(mm)(Transportation status) | 17500✖30000✖30000 | 17000✖30000✖30000 | 17000✖30000✖30000 | |
| Aggregate metering accuracy | ±2% | ±2% | ±2% | |
| Cement metering accuracy | ±1% | ±1% | ±1% | |
| Water metering accuracy | ±1% | ±1% | ±1% | |
| Additive metering accuracy | ±1% | ±1% | ±1% | |
Applications
Urban ready-mix concrete plants
Highway and railway construction
Hydroelectric projects
Bridge and tunnel construction
Construction sites with high mobility requirements
Installation and Maintenance
Short Installation Period: After transportation to the site, the entire plant can be assembled using a crane without any foundation work. Installation and commissioning can be completed within 2–3 days.
Easy Maintenance: Key components are modularly designed for convenient replacement and repair.
Remote Monitoring: Supports remote fault diagnosis and technical assistance.
Routine Maintenance: Follow the operation manual for regular cleaning of the mixer, lubrication of the bearing system, and replacement of wear parts.
Difference Between MHZS180 Foundation-Free Concrete Batching Plant and HZS180 Concrete Batching Plant
Services
Factory Testing: All equipment undergoes strict debugging and testing, with modular delivery.
Supporting Documentation: Free provision of foundation layout drawings, electrical diagrams, manuals, etc.
Technical Guidance: Installation, commissioning, and operation training provided.
Warranty Period: 12 months warranty for the main machine, excluding consumable parts.
Spare Parts Supply: Regular availability of original factory spare parts, with quick response to customer needs.
Remote Support: Online Q&A and remote control services to help customers quickly resolve issues.
Installation and Commissioning: Remote technical support available, or experienced engineers can be dispatched for on-site installation guidance as needed.
FAQ
1. Is the MHZS180 suitable for extremely cold or hot regions?
Yes. The equipment can be customized with insulation or cooling systems according to local climate conditions, ensuring reliable operation in environments ranging from -40°C to +50°C.
2. Is transportation convenient? Does the plant need to be disassembled?
The entire plant adopts a modular structure. Major modules can be directly lifted onto trucks and transported in standard containers, making relocation fast and convenient.
3. How is daily maintenance carried out?
Clean the mixer daily, regularly inspect the weighing system and electrical control cabinet, and add lubricating oil as needed. The manufacturer provides a detailed maintenance manual for guidance.
4. Is the production capacity accurate? Can it operate continuously?
Actual output may vary slightly depending on factors such as aggregate moisture and mixing accuracy, but the plant can run continuously for 8 hours without issue, making it well-suited for large-scale concrete production.
5. What is a foundation-free concrete batching plant price?
The price varies depending on the capacity and configuration. For example, a MHZS180 plant might cost between $180,000–$280,000 USD. Customization, transportation, and optional equipment (like dust collectors or additive systems) can affect the total price.
6. Can I purchase a no-foundation concrete batching plant from China?
Absolutely. China is a leading manufacturer and exporter of concrete batching plants. Many suppliers offer turnkey solutions including design, production, shipping, installation guidance, and after-sales service.
