Product Description
JS1500 concrete mixer is a twin-shaft compulsory mixing machine with a discharge capacity of 1.5 cubic meters per batch, also known as a 1.5m³ compulsory mixer. It can operate as a single machine or be combined with a PLD batching machine to form a concrete mixing plant, offering dual functionality and flexibility. Widely used in large and medium-sized precast concrete plants, as well as in industrial and civil construction projects such as roads, bridges, water conservancy, and ports, this mixer is capable of handling dry hard concrete, plastic concrete, fluid concrete, lightweight aggregate concrete, and various types of mortar. It is a high-efficiency model and an ideal choice for all types of construction sites.
Working Principle
The JS1500 concrete mixer is mainly composed of a mixing device, a transmission system, a feeding system, a discharging system, and an electrical control system. During operation, the motor drives the mixing device to run at high speed inside the mixing drum through the transmission system. The feeding system precisely conveys materials such as cement, aggregates, water, and admixtures into the mixing drum in sequence according to the pre - set mix ratio. During the rotation process, the mixing blades of the mixing device perform a series of complex movements on the materials in the drum, including all - round shearing, squeezing, turning, and convection, which enable the various materials to be fully mixed until uniform and high - quality concrete is formed. Finally, under the control of instructions, the discharging system smoothly discharges the well - mixed concrete from the mixing drum, thus completing a full mixing process.
JS1500 Mixer Performance
The JS1500 mixer is manufactured using a high-end imported gantry-type five-face machining center, which is rare in the industry. It features a high degree of automation, excellent mixing quality, high production efficiency, easy operation, fast discharge speed, and long service life. It is a versatile and reliable concrete mixing equipment suitable for various applications.
Advantages & Features
"High-Stability" Mixing System: The mixer features a high degree of automation and strong mixing power. The mixing liners are made from high wear-resistant alloy materials using advanced heat treatment processes and precision design. Five different types of liners are installed inside the mixing drum, all fastened securely to the drum body using countersunk screws.
Sealing System: Equipped with multiple shaft-end and air pressure sealing devices, the system effectively prevents slurry leakage. The integrated shaft design shortens the gearbox connection length, ensuring more stable operation.
Fully Automatic Grease Lubrication: The lubrication system uses an electric pump for centralized grease supply, delivering lubricant via a progressive distributor. The system operates with high pressure, high viscosity, and low grease consumption, minimizing contamination of the concrete.
Transmission System: Driven by two planetary gear reducers, the system is compact, stable, low-noise, and has a long service life. It features high precision, minimal backlash, and high rated output torque, ensuring efficient and reliable power transmission.
Electrical System: The electrical control circuit includes air switches, fuses, and thermal relays, providing short-circuit and overload protection. The distribution box is equipped with a lockable door for safety, and the design facilitates easy operation and maintenance.
Discharging System: Hydraulically driven for fast and complete discharge with no residual materials, avoiding issues that may occur with pneumatic discharge in case of low air pressure. A removable manual discharge lever is also provided for emergency unloading in the event of a power outage.
Energy Saving & Eco-Friendly: Incorporating advanced energy-saving technology and eco-friendly design concepts, the mixer reduces energy consumption while minimizing noise and dust emissions, fully complying with current national environmental standards.
Easy Operation: The control system is designed with user-friendly principles in mind. The interface is simple and intuitive, allowing operators to quickly learn and master the controls after minimal training, thereby reducing labor and training costs.
Convenient Maintenance: The structural design takes daily maintenance needs into full account. Inspection, disassembly, and installation of components are made easy, greatly reducing maintenance costs and downtime, and improving overall operational efficiency.
Wide Material Adaptability: Mixing parameters and working modes can be flexibly adjusted according to different construction needs and material characteristics. Suitable for producing various types of concrete, including standard concrete, high-performance concrete, and special mix formulations.
Technical Specifications
| Model | HZS25 | JS750 | JS1000 | JS1500 | JS2000 | JS3000 | |
|---|---|---|---|---|---|---|---|
| Discharging capacity | 500L | 750L | 1000L | 1500L | 2000L | 3000L | |
| Charging capacity | 800L | 1200L | 1600L | 2400L | 3200L | 4800L | |
| Productivity | 25m³/h | 35m³/h | 50-60m³/h | 75-90m³/h | 120m³/h | 150m³/h | |
| Max.size of aggregate(aggregate/pebble) | 60-80mm | 60-80mm | 60-80mm | 60-80mm | 60-80mm | 100-120mm | |
| Blade | Rotate speed | 35r/min | 31r/min | 25.5r/min | 25.5r/min | 23r/min | 21r/min |
| Quantity(pcs) | 2x7 | 2x7 | 2x7 | 2x8 | 2x9 | 2x10 | |
| Power of main motor | 18.5kw | 30kw | 37kw | 2x30kw | 2x37kw | 2x55kw | |
| Power of hoisting motor | 5.5kw | 7.5kw | 15kw | 18.5kw | 22kw | / | |
| Power of water pump motor | 1.1kw | 1.5kw | 3kw | 3kw | 4kw | / | |
| Hopper hoisting speed | 18m/min | 18m/min | 21.9m/min | 23m/min | 26.8m/min | / | |
| Discharging height | 1.5m-3.8m | 15.m-3.8m | 4m | 4m | 4m | / | |
| Overall Dimension | Transportation | 3050x2300x2680mm | 3650x2600x2890mm | 4640x2250x2250mm | 5058x2440x2700mm | 5860x2735x2735mm | / |
| Working | 4461x3050x5225mm | 4951x3650x6225mm | 8765x3436x9540mm | 9645x3436x9700mm | 10720x3870 x10726mm | / | |
| Total weight | 4000kg | 5500kg | 8700kg | 11130kg | 15000kg | / | |
Factory delivery of JS1500 concrete mixer
Delivery Time: Available from stock or made to order;
Packaging Method: Export-standard packaging suitable for sea or land transportation;
Factory Testing: All equipment undergoes strict commissioning and testing to ensure reliable performance;
Supporting Documentation: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to customers;
Optional Configurations: Each JS1500 mixer is customized to meet the specific needs of the customer. Configurations may vary for every unit!
Service
At TuoJin Machinery, we are committed to providing exceptional service to our international clients. Our services include:
Pre-Sales Consultation: Expert advice to help you choose the right equipment for your needs.
Customization: Tailored solutions to meet specific project requirements.
Installation and Training: On-site installation and operator training to ensure optimal performance.
After-Sales Support: Comprehensive warranty and technical support to keep your equipment running smoothly.
Spare Parts Supply: Genuine spare parts readily available to minimize downtime.
FAQ
1. What size of projects is the JS1500 mixer suitable for?
The JS1500 mixer is ideal for medium to large-scale projects such as commercial concrete batching plants, bridge construction, and precast component production.
2. Can the equipment be customized?
Yes, the mixer can be customized according to customer requirements, including voltage, discharge method, control system, and more.
3. Is the operation complicated?
Not at all. The mixer is easy to operate, equipped with an automatic control panel that supports one-touch start and automatic weighing control.
4. What is the warranty period for the JS1500 concrete mixer?
We offer a 12-month warranty for the whole machine and provide lifelong technical support. Spare parts are always available with fast delivery.
5. Do you support international export?
Yes, we support export and our products comply with CE and other international standards. Our mixers have been exported to Southeast Asia, Africa, the Middle East, and other regions.
6. What are the advantages of choosing a Chinese concrete mixer manufacturer?
Chinese manufacturers continuously innovate in technology and offer high-performance machines that meet diverse construction needs. Compared to similar foreign products, Chinese mixers are more cost-effective, helping customers save on costs. China’s complete industrial supply chain also ensures timely delivery.
7. How can I contact a concrete mixer manufacturer in China?
Take Tuojin Machinery as an example—you can visit their official website for contact details, including phone numbers and email addresses. You can also reach out via social media platforms or online chat to learn more about the products, pricing, and purchasing process.
