Product Description
MHZS90 foundation-free concrete batching plant is a large-scale concrete mixing equipment featuring a modular design that eliminates the need for traditional foundation construction, enabling rapid deployment and relocation. Building on the high productivity advantages of the HZS90, it adopts a modular steel structure base, allowing for quick installation and commissioning on a leveled and hardened surface without the need for concrete foundation work.
This plant is widely used in major engineering projects such as highways, high-speed railways, bridges, tunnels, and water conservancy works. It is particularly well-suited for construction scenarios with tight schedules and frequent site transfers.
Working Principle
MHZS90 foundation-free concrete batching plant adopts a modular design, integrating the mixer, batching system, conveying system, and cement silo onto a steel frame chassis. After arriving on site, the plant can be quickly assembled and put into operation without complex foundation work. During operation, materials are measured in sequence by the batching system according to the preset ratio, then delivered to the mixer via a belt conveyor for forced mixing, ultimately producing high-quality concrete. The entire process is managed by an intelligent control system, ensuring efficient, stable, and continuous production.
Parts of MHZS90 Foundation-Free Concrete Batching Plant
1. Foundation-Free Modular Steel Platform
Integrated frame structure, assembled on-site, with high reusability.
Supports the main equipment without the need for concrete foundation construction.
2. Mixing System
Equipped with a JS1500 twin-shaft mixer for uniform and efficient mixing.
Suitable for dry-hard, plastic, and fluid concrete.
3. Batching System
Multi-bin batching with automatic weighing control for high precision.
Aggregate feeding can be configured with either a belt conveyor or inclined hopper as needed.
4. Powder System (Cement/Fly Ash)
Supports multiple vertical cement silos with excellent sealing performance.
Features automatic feeding, weighing, and dust-proof environmental protection.
5. Liquid Weighing System (Water & Additives)
High-precision sensors ensure accurate measurement.
Independent water lines guarantee concrete quality.
6. Electrical Control System
Equipped with a well-known brand PLC and industrial touch screen for fully automatic control.
Supports remote network management and powerful data export functions.
Advantages & Features
Foundation-Free Design, Rapid Installation
No need for on-site foundation construction—only ground hardening is required.
Installation, commissioning, and production can be completed within 3–5 days.
High Capacity and Efficiency
Theoretical output reaches up to 90 cubic meters per hour,
meeting the concrete supply demands of medium to large-scale projects.
Modular Structure, Easy Mobility
All modules can be quickly disassembled, packed, and transported.
Ideal for companies with frequent site transfers and multi-location operations.
Environmentally Friendly and Energy Efficient
Can be equipped with dust collection and wastewater recycling systems,
complying with green construction and environmental protection standards.
Intelligent Control, Easy Operation
One-click start/stop and fully automated operation.
Complete with fault alarms, data statistics, and remote monitoring functions.
Technical Specifications
| Model | MHZS90 | MHZS120 | MHZS180 | |
|---|---|---|---|---|
| Theoretical productivity | 90m³/h | 120m³/h | 180m³/h | |
| Mixer capacity | 1.5m³ | 2m³ | 3m³ | |
| Quantity and volume of aggregate silo | PLD2400-4 | PLD3200-3/4 | PLD4800-4/6 | |
| Measuring form of aggregate silo | Separate metering | Separate metering | Separate metering | |
| Volume and capacity of powder silo | 100-150t(Horizontal/Vertical) | 100-150t(Horizontal/Vertical) | 150-200t(Horizontal/Vertical) | |
| Discharging height | 4000mm | 4000mm | 4200mm | |
| Total power | 125kw | 143kw | 186kw | |
Dimensions(mm) (Transportation status) | 17500✖30000✖30000 | 17000✖30000✖30000 | 17000✖30000✖30000 | |
| Aggregate metering accuracy | ±2% | ±2% | ±2% | |
| Cement metering accuracy | ±1% | ±1% | ±1% | |
| Water metering accuracy | ±1% | ±1% | ±1% | |
| Additive metering accuracy | ±1% | ±1% | ±1% | |
Applications
Infrastructure projects such as highways, railways, water conservancy, and airports
Urban construction and large-scale construction site concrete supply
Temporary commercial concrete batching for real estate development projects
Emergency response projects, post-disaster reconstruction, and military engineering requiring rapid deployment
Ideal for contractors handling multiple projects with frequent site relocations
Suitable for complex geological conditions with easy and convenient installation
Installation and Maintenance
1. Installation Requirements
Level ground (slope ≤ 3°)
Ground bearing capacity ≥ 0.15 MPa (standard compacted soil is sufficient)
Power supply: 380V/50Hz; a 200 kW generator is recommended as backup
2. Routine Maintenance
Daily Checks: Lubrication system, belt tension
Weekly Maintenance: Clean residual concrete from the mixer
Monthly Servicing: Inspect weighing system accuracy and dust collector filters
Annual Overhaul: Replace worn parts such as mixing blades and liners
Difference Between MHZS90 Foundation-Free Concrete Batching Plant and HZS90 Concrete Batching Plant
Services
Factory Testing: All equipment undergoes strict debugging and testing, with modular delivery.
Supporting Documentation: Free provision of foundation layout drawings, electrical diagrams, manuals, etc.
Technical Guidance: Installation, commissioning, and operation training provided.
Warranty Period: 12 months warranty for the main machine, excluding consumable parts.
Spare Parts Supply: Regular availability of original factory spare parts, with quick response to customer needs.
Remote Support: Online Q&A and remote control services to help customers quickly resolve issues.
Installation and Commissioning: Remote technical support available, or experienced engineers can be dispatched for on-site installation guidance as needed.
FAQ
1. Is the performance stable compared to traditional batching plants?
Yes. Modern foundation-free batching plants adopt advanced technology and high-strength structures to ensure reliable performance and long service life. They can fully meet the needs of most construction projects.
2. What are the advantages of a China foundation free batching plant?
Chinese foundation-free batching plants offer fast installation, low initial cost, easy relocation, and high productivity. They are especially suitable for temporary projects or frequently relocated construction sites.
3. How long does it take to install a China foundation free batching plant?
Generally, it takes 3–5 days to complete installation and commissioning, depending on the model and on-site conditions.
4. What capacities are available for foundation-free batching plants in China?
Common models include MHZS60, MHZS90, MHZS120, etc., with hourly output ranging from 60m³ to 120m³ of concrete. Customized models are also available.
5. Why choose a Chinese foundation-free batching plant?
Cost-effective (30-50% cheaper than European/US alternatives)
Fast delivery (15-30 days for standard models)
Customization options (capacity, automation, climate adaptations)
Reliable after-sales support (many suppliers offer overseas service teams)
