Product Description
HZS75 concrete batching plant is a medium-sized fully automated concrete production equipment with a theoretical output of 75m³/h. The plant features a modular design for quick installation and is suitable for various construction projects, commercial concrete production, and road and bridge construction. Its core mixing system uses twin-shaft compulsory mixing technology to ensure uniform and efficient concrete mixing.
How does a concrete batching plant work?
HZS75 batching plant uses a batching system to weigh raw materials (such as sand, gravel, cement, and water) according to preset ratios. These materials are then conveyed to the mixer for compulsory mixing. Once mixing is complete, the concrete is discharged via the output system to a transport truck or used directly. The entire process is precisely managed and operated by an automated control system.
Parts of HZS75 Concrete Batching Plant
Mixing System: Equipped with a JS1500 twin-shaft compulsory mixer, known for its strong mixing capability and high efficiency.
Batching Machine: Typically uses the PLD2400 model, capable of automatically batching three to four types of materials.
Conveying System: Includes aggregate belt conveyors and screw conveyors for cement transport.
Weighing System: Independent weighing ensures precise material proportions.
Control System: Fully or semi-automatic control with visualized operation and remote monitoring capabilities.
Storage System: Comprises cement silos and additive tanks to ensure continuous material supply.
Advantages & Features
High Production Efficiency: With a theoretical output of 75 cubic meters per hour, the plant is equipped with a high-efficiency mixer and an automated control system, enabling continuous and stable production. It meets the concrete supply demands of medium to large-scale projects and helps shorten construction schedules.
Excellent Mixing Quality: The twin-shaft compulsory mixing system ensures thorough blending of materials, resulting in uniform concrete with low strength variability. This guarantees high-quality concrete suitable for durable and reliable construction.
High Degree of Automation: The fully automatic control system reduces manual intervention, lowers labor intensity, and improves production accuracy and consistency. Operators only need to set parameters on the interface, and the system will automatically complete the entire production process. Remote monitoring and management are also supported via the internet.
Good Environmental Performance: Equipped with pulse bag dust collectors and other dust removal devices, it effectively captures dust generated during production. A wastewater recycling system and waste residue recovery unit are also in place, promoting water reuse and proper disposal of residues, in compliance with environmental protection standards.
Strong Configuration Flexibility: The plant can be customized based on the client's specific needs and project characteristics. Components such as the batching system and conveying system can be tailored to meet various production requirements.
Technical Specifications
Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS60 | HZS90 | HZS120 | HZS180 | |
---|---|---|---|---|---|---|---|---|---|
Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 60m³/h | 90m³/h | 120m³/h | 180m³/h | |
Mixer model | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | JS2000 | JS3000 | |
Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | 1m³ | 1.5m³ | 2m³ | 3m³ | |
Batching machine model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | |
Max.size of aggregate | ≤40/50mm | ≤40/50mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | |
Discharging height | 1500-3800mm | 1500-3800mm | 3800mm | 4100mm | 4100mm | 4100mm | 4100mm | 4100mm | |
Aggregate metering range and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-4000kg±2% | |
Cement metering range and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | 0-800kg±1% | 0-900kg±1% | 0-1200kg±1% | 0-1800kg±1% | |
Water metering range and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | 0-300kg±1% | 0-500kg±1% | 0-500kg±1% | 0-800kg±1% | |
Additive metering range and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-80kg±1% | 0-100kg±1% | |
Total Power | 50.25kw | 64.4kw | 78.7kw | 101kw | 105kw | 145kw | 210kw | 260kw | |
Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
Dimension(mm) | 11600✖13000✖17200 | 12900✖13000✖17200 | 18000✖10500✖17200 | 31500✖13000✖17200 | 28400✖10500✖18700 | 58500✖12300✖18700 | 60100✖13700✖18700 | 43500✖24000✖18700 |
Applications
Medium-sized commercial concrete plants
Highway and railway bridge construction
Precast concrete component factories
Hydraulic engineering projects
Urban real estate development
Factory delivery of HZS75 Concrete Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each HZS75 batching plant is customized to meet the customer's specific needs. Variations in configuration mean every HZS75 plant is unique!
Service
Technical Support: Installation, commissioning, and operation training are provided.
Warranty: 12-month warranty for the main machine, excluding wear parts.
Spare Parts Supply: Genuine spare parts are kept in stock for quick response to customer needs.
Remote Support: Online troubleshooting and remote control services help customers resolve issues promptly.
Installation & Commissioning: Remote technical support is available, or experienced engineers can be dispatched on-site as needed.
FAQ
1. What is HZS75 concrete batching plant price?
The price varies based on several factors:
Basic configuration: Approximately $60000 – 110000 (standard model)
Fully automatic system: $130000 – 200000 (including advanced control system)
Optional accessories: Additional features such as dust removal systems and heating devices will increase the cost.
2. Where can I buy a stationary HZS75 batching plant?
Purchasing channels include:
Direct from manufacturer: More cost-effective
Authorized dealers: Local sales and service centers available
Online platforms: Company websites, e-commerce platforms, and social media channels
3. Is the HZS75 batching plant customizable?
Yes, customization is available:
Mixer type: Twin-shaft or planetary mixers
Special designs: Models for cold regions or high-altitude areas
Additional options: Extra cement silos, larger aggregate bins, etc.
4. Is it suitable for cold climates?
Yes. A winter heating system can be added to support construction in low-temperature environments.
5. How long does installation and commissioning take?
Typically, it takes about 1 to 2 weeks, depending on the site conditions, installation complexity, and whether any issues arise during commissioning.
6. Are the wearing parts easy to replace?
Yes. We provide a complete supply of spare parts. Common wear parts such as mixing blades, liners, belts, and seals are readily available in stock.