Product Description
HZS35 concrete batching plant is a small-sized mixing station, also known as the “35 station,” with a theoretical production capacity of 35 cubic meters per hour. It is well-suited for small to medium-sized construction projects, precast concrete plants, and commercial concrete production enterprises. The plant adopts a modular assembly structure, making it easy to install and enabling rapid deployment and operation.
Working Principle
HZS35 batching plant transports aggregates to the mixer via a belt conveyor or skip hoist. Cement, water, and additives are added in preset ratios under the control system’s command. After precise weighing, materials are mixed in the main mixer and discharged as finished concrete.
Parts of HZS35 Concrete Batching Plant
Mixing System: The JS750 twin-shaft compulsory concrete mixer is adopted. It features dual shafts with multiple sets of mixing arms and blades, designed with high wear-resistant alloy. It provides strong mixing power, ensures good mixing quality and high mixing efficiency, and is equipped with effective sealing technology to prevent slurry leakage.
Batching System: The PLD1200 batching machine is selected, which can be configured with two, three, or four storage bins. The feeding mechanism is arranged in a “品” (pin) shape and delivers materials via a belt conveyor. It supports both individual material weighing and cumulative weighing methods.
Conveying System: Powder materials are conveyed by a screw conveyor with a fully enclosed design. The discharge outlet is flexibly connected to the weighing hopper, ensuring it does not affect weighing accuracy. The receiving port is equipped with a universal ball joint, allowing angle adjustments. The gap between the screw blade and the casing is small, resulting in high conveying efficiency.
Weighing System: Cement, water, and additives are all measured using electronic scales, offering high batching precision and accurate measurements. The cement weighing hopper is suspended on the frame by sensors for strong structural stability and high reliability. Water is discharged using a water pump, and the additive weighing hopper uses a single-point sensor for measurement.
Cement Silo: Each cement silo is equipped with level indicators at the top and bottom. To prevent powder arching, an air-blowing arch-breaking device is installed at the cone bottom. It uses solenoid valves to control the release of compressed air to break up powder buildup. The silo can also be designed in sheet form for easy transportation.
Control System: The system is fully automated. Through the operator interface, users can set parameters and mix formulas. It precisely controls the entire process including batching, mixing, conveying, and discharging. The system features a high level of automation, with fault self-diagnosis and safety protection functions. The software can also record production data, ensuring efficient, stable, and safe operations.
Advantages & Features
High Production Efficiency: The plant is equipped with a JS750 twin-shaft compulsory mixer and a PLD1200 batching machine, with each mixing cycle taking about 72 seconds. Theoretical production capacity reaches up to 35 cubic meters per hour, meeting the concrete needs of small to medium-sized projects.
High Batching Accuracy: All materials—including cement, water, and additives—are measured using electronic scales. Cement weighing accuracy: ±1%. Water weighing accuracy: ±1%. Aggregate weighing accuracy: ±2%. Additive weighing accuracy: ±2%. This ensures the stable quality of the concrete.
Excellent Mixing Quality: The twin-shaft compulsory mixing design features multiple arms and wear-resistant alloy blades, offering strong and uniform mixing performance. It can produce various types of concrete, including flowable, semi-dry, and dry-hard concrete.
Reasonable Structural Design: The plant uses a modular assembly structure, which allows for easy installation and relocation. The aggregate lifting system is integrated with the JS750 mixer, ensuring high lifting efficiency. The screw conveyor for powder delivery is fully sealed, preventing dust leakage and ensuring high conveying efficiency.
Good Environmental Performance: Some HZS35 models adopt eco-friendly designs to reduce noise and dust pollution. Dust collection systems are installed at key areas like the cement silo and mixer. Sound insulation facilities are set up around the plant to minimize environmental impact.
Technical Specifications
| Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS60 | HZS90 | HZS120 | HZS180 | |
|---|---|---|---|---|---|---|---|---|---|
| Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 60m³/h | 90m³/h | 120m³/h | 180m³/h | |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | JS2000 | JS3000 | |
| Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | 1m³ | 1.5m³ | 2m³ | 3m³ | |
| Batching machine model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | |
| Max.size of aggregate | ≤40/50mm | ≤40/50mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | |
| Discharging height | 1500-3800mm | 1500-3800mm | 3800mm | 4100mm | 4100mm | 4100mm | 4100mm | 4100mm | |
| Aggregate metering range and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-4000kg±2% | |
| Cement metering range and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | 0-800kg±1% | 0-900kg±1% | 0-1200kg±1% | 0-1800kg±1% | |
| Water metering range and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | 0-300kg±1% | 0-500kg±1% | 0-500kg±1% | 0-800kg±1% | |
| Additive metering range and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-80kg±1% | 0-100kg±1% | |
| Total Power | 50.25kw | 64.4kw | 78.7kw | 101kw | 105kw | 145kw | 210kw | 260kw | |
| Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
| Dimension(mm) | 11600✖13000✖17200 | 12900✖13000✖17200 | 18000✖10500✖17200 | 31500✖13000✖17200 | 28400✖10500✖18700 | 58500✖12300✖18700 | 60100✖13700✖18700 | 43500✖24000✖18700 | |
Application
Concrete batching plants are essential equipment in modern construction projects, primarily used for the centralized mixing and supply of concrete. They are widely applied in the following areas:
Small-Scale Building Construction: Ideal for constructing small residential houses, commercial shops, and office buildings. On-site production of concrete ensures a timely supply and consistent quality that meets construction standards, helping to improve construction efficiency and the structural stability of buildings.
Road and Bridge Construction: Extensively used in urban road repairs, rural road paving, and small bridge construction. The plant can produce concrete with the required strength, durability, and workability to meet various road and bridge requirements, providing a solid foundation and support.
Water Conservancy Projects: Applicable to the construction of small dams, canals, water tanks, and other hydraulic structures. It can produce concrete with excellent impermeability and frost resistance, meeting the special demands of water conservancy projects, effectively preventing seepage and erosion, and extending the service life of the facilities.
Precast Component Production: Used to produce precast concrete slabs, piles, pipes, and other elements. Through precise control of mix ratios and production processes, it ensures stable quality and high dimensional accuracy, making it widely applicable in construction and municipal engineering projects.
Temporary Construction Sites: Ideal for flexible deployment in projects such as subway construction, urban renovation, and airport expansions. It can function as a small-scale ready-mix concrete station to supply fresh concrete directly to the site.
In summary, concrete batching plants are key facilities for centralized concrete production, helping improve construction efficiency and project quality. They have become standard equipment on modern construction sites.
Factory delivery of HZS35 Concrete Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each HZS35 batching plant is customized to meet the customer's specific needs. Variations in configuration mean every HZS35 plant is unique!
Service
Technical Support: Installation, commissioning, and operation training are provided.
Warranty: 12-month warranty for the main machine, excluding wear parts.
Spare Parts Supply: Genuine spare parts are kept in stock for quick response to customer needs.
Remote Support: Online troubleshooting and remote control services help customers resolve issues promptly.
Installation & Commissioning: Remote technical support is available, or experienced engineers can be dispatched on-site as needed.
FAQ
1. How much space does the HZS35 batching plant require?
Approximately 20 meters by 15 meters of ground space is needed, depending on the specific configuration.
2. Is the maintenance of the equipment complicated?
The maintenance of the equipment is not complicated. As long as the operator follows the maintenance manual provided by the manufacturer and performs regular checks, cleaning, lubrication, tightening, and timely replacement of wear parts, the equipment can operate normally and have a long service life.
3. Can the HZS35 plant be customized according to my needs?
Absolutely. We support various customizations, including:
Number of aggregate bins (2–4 bins)
Belt conveyor or skip hopper
Control system language (Chinese, English, Russian, Spanish, etc.)
Company logo and color design
Number and size of cement silos
4. Will customization affect the delivery time?
Normally not significantly. Most custom configurations can be delivered within 15 working days. Any delay due to special parts will be communicated in advance.
5. What is the price of the HZS35 concrete batching plant in China?
The reference price of the HZS35 batching plant in China typically ranges from USD 20,000 to 35,000, depending on the configuration (such as belt or skip hoist, control system brand, number of batching bins, etc.).
6. Are discounts available for bulk orders?
Yes, we offer discounted prices for bulk purchases or long-term partnership orders.
7. Is the quality of concrete batching plants made in China reliable?
Yes. Concrete batching plants made in China are technologically mature and widely exported to Southeast Asia, the Middle East, Africa, South America, and other regions. They enjoy a strong reputation in the international market.
