Product Description
HZS180 concrete batching plant is a large-scale fully automatic concrete production facility with a theoretical output capacity of 180 cubic meters per hour. It is specifically designed for ultra-large commercial concrete stations and key infrastructure projects. The plant is capable of producing concrete of various strength grades from C10 to C100 and supports the production of special concrete. It offers three core advantages: ultra-high productivity, intelligent operation and maintenance, and eco-friendly performance.
How does a concrete batching plant work?
It operates using a "five-stage" intelligent production process:
Aggregate Pre-batching: 4 to 6 types of aggregates are conveyed to the PLD4800 batching machine via belt conveyors, with weighing accuracy of ±2%.
Powder Pneumatic Feeding: Cement and mineral powder are delivered into silos using a screw and pneumatic conveying system, featuring anti-clogging design.
Precise Liquid Dosing: Water and additives are controlled by high-precision flow meters, with an error margin of ≤0.5%.
Powerful Mixing: The JS3000 twin-shaft mixer (with a 3000L capacity) completes high-efficiency mixing within 45 seconds.
Intelligent Discharging: A hydraulic gate system with anti-segregation devices enables continuous and stable discharging.
Parts of HZS180 Concrete Batching Plant
Main Mixer: Equipped with the standard JS3000 twin-shaft compulsory mixer, which enables rapid mixing of various types of concrete. It offers high mixing efficiency and ensures uniformity and high strength of the concrete.
Batching System: Typically equipped with a PLD4800 batching machine featuring multiple large-capacity aggregate bins. It allows for precise batching of various specifications of aggregates simultaneously, ensuring a stable aggregate supply and accurate measurement.
Powder Storage System: Usually configured with 4 to 6 silos, each with a capacity of 200–300 tons, for storing cement, fly ash, and other powder materials. The silo tops are fitted with pulse-jet bag dust collectors that efficiently filter dust and reduce environmental pollution.
Conveying System: Aggregates are conveyed by a large-inclination, wide-belt conveyor with strong capacity and high speed. Powders are delivered through large-diameter screw conveyors, ensuring stable and efficient powder transport. Water and additives are pumped via dedicated pipelines for accurate delivery.
Weighing System: Features high-precision sensors and intelligent dynamic metering technology for independent and accurate measurement of aggregates, powders, water, and additives. Aggregate weighing accuracy is within ±2%, and powder, water, and additive accuracy is within ±1%, strictly ensuring the precision of the concrete mix ratio.
Control System: Equipped with an advanced fully automatic control system offering real-time production data monitoring, automatic report generation, and intelligent fault diagnostics. It supports remote monitoring and operation, making production management and scheduling more efficient.
Advantages & Features
High-efficiency production: Maximum output reaches up to 180 m³/h, meeting the demands of large-scale projects.
Accurate metering: Precise proportioning of all raw materials ensures consistent concrete quality.
Twin-shaft compulsory mixer: Delivers uniform mixing performance and adapts to various complex working conditions.
Intelligent control system: Supports fully automatic operation, making it easy to use and minimizing human error.
Modular design: Compact structure allows for easy installation and simple maintenance.
Eco-friendly and energy-saving: Advanced electrical system and environmental design reduce energy consumption and noise pollution.
Technical Specifications
| Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS60 | HZS90 | HZS120 | HZS180 | |
|---|---|---|---|---|---|---|---|---|---|
| Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 60m³/h | 90m³/h | 120m³/h | 180m³/h | |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | JS2000 | JS3000 | |
| Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | 1m³ | 1.5m³ | 2m³ | 3m³ | |
| Batching machine model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | |
| Max.size of aggregate | ≤40/50mm | ≤40/50mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | |
| Discharging height | 1500-3800mm | 1500-3800mm | 3800mm | 4100mm | 4100mm | 4100mm | 4100mm | 4100mm | |
| Aggregate metering range and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-4000kg±2% | |
| Cement metering range and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | 0-800kg±1% | 0-900kg±1% | 0-1200kg±1% | 0-1800kg±1% | |
| Water metering range and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | 0-300kg±1% | 0-500kg±1% | 0-500kg±1% | 0-800kg±1% | |
| Additive metering range and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-80kg±1% | 0-100kg±1% | |
| Total Power | 50.25kw | 64.4kw | 78.7kw | 101kw | 105kw | 145kw | 210kw | 260kw | |
| Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
| Dimension(mm) | 11600✖13000✖17200 | 12900✖13000✖17200 | 18000✖10500✖17200 | 31500✖13000✖17200 | 28400✖10500✖18700 | 58500✖12300✖18700 | 60100✖13700✖18700 | 43500✖24000✖18700 | |
Applications
National-level projects: Cross-sea bridges (such as projects similar to the Hong Kong-Zhuhai-Macao Bridge), high-speed railway hub stations
Super high-rise buildings: Continuous pouring for landmark projects over 300 meters tall
Nuclear power projects: Dedicated concrete production for containment structures
Military facilities: Rapid construction of military airport runways
Overseas EPC projects: Large-scale infrastructure along the Belt and Road Initiative
Factory delivery of HZS180 Concrete Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each HZS180 batching plant is customized to meet the customer's specific needs. Variations in configuration mean every HZS180 plant is unique!
Service
Technical Support: Installation, commissioning, and operation training are provided.
Warranty: 12-month warranty for the main machine, excluding wear parts.
Spare Parts Supply: Genuine spare parts are kept in stock for quick response to customer needs.
Remote Support: Online troubleshooting and remote control services help customers resolve issues promptly.
Installation & Commissioning: Remote technical support is available, or experienced engineers can be dispatched on-site as needed.
FAQ
1. What is a belt conveyor concrete batching plant? How does HZS180 work?
A belt conveyor concrete batching plant uses belt conveyors to transfer aggregates to the mixer, offering high efficiency and low energy consumption. The HZS180 uses a twin-shaft compulsory mixer and automates processes like weighing, conveying, and mixing, ideal for large-scale concrete production.
2. Do China belt conveyor concrete batching plant factories offer customization?
Yes, many professional concrete batching plant manufacturers in China, including our factory-TuoJin Machinery, offer customized designs and solutions based on your production needs, site layout, and budget.
3. How to build a concrete batch plant?
Building a concrete batch plant involves site selection, equipment selection, foundation construction, equipment installation, electrical wiring, and system commissioning. We provide complete installation guidance and technical support to ensure smooth setup.
4. Is there a stationary concrete batch plant for sale? What kind of projects is it suitable for?
Yes, we offer various models of stationary concrete batch plants, including the HZS180. These are suitable for large-scale construction projects such as highways, dams, bridges, and industrial facilities.
5. What is the price of the HZS180 concrete batching plant? Does it include shipping and installation?
The price of the HZS180 batching plant depends on the configuration, customization, and delivery location. We offer detailed quotations based on your needs. Shipping and installation services are optional and charged separately.
6. Is the HZS180 an automatic concrete batching plant?
Yes, the HZS180 is equipped with a PLC intelligent control system, supporting fully automatic operation such as automatic weighing, feeding, mixing, and discharging, greatly improving efficiency and production safety.
7. Can the HZS180 batching plant adapt to extreme climate conditions?
The equipment is designed with adaptability to various environments in mind and can operate stably under a wide range of climatic conditions. However, additional custom design may be required for extreme environments.
