Product Description
HZS120 Concrete Batching Plant is a highly efficient large-scale concrete production facility with a rated capacity of 120 cubic meters per hour. It is ideal for major construction projects such as buildings, bridges, water conservancy works, and road infrastructure. The plant features a twin-shaft compulsory mixer and is equipped with an advanced automated control system, ensuring high-precision and high-efficiency concrete production.
How does a concrete batching plant work?
1. Aggregates such as sand and gravel are weighed according to preset ratios.
2. Aggregates are transported to the mixer via a belt conveyor.
3. Cement, fly ash, and other powders are accurately measured.
4. The quantities of water and chemical additives are precisely controlled.
5. All materials are thoroughly mixed in the mixer to form uniform concrete.
6. The finished concrete is discharged into a transit mixer and delivered to the construction site.
Parts of HZS120 Concrete Batching Plant
PLD Batching Machine (4 bins): Enables precise proportioning of multiple types of aggregates.
Belt Conveyor: Efficient and continuous transportation of aggregates.
JS2000 Twin-shaft Mixer: Forced mixing with double horizontal shafts ensures uniform and efficient mixing.
Cement/Fly Ash Silos and Screw Conveyors: Provide stable and consistent material supply.
Water/Additive Weighing System: Accurate measurement ensures consistent concrete quality.
Fully Automatic Control System: PLC and computer-based operation; user-friendly and highly intelligent.
Pneumatic System: Controls discharging gates and butterfly valves with quick and responsive action.
Dust Collection System: Environmentally compliant with minimal dust emissions.
Advantages & Features
High Production Efficiency: With a theoretical output of 120 cubic meters per hour, the plant meets the high-intensity concrete supply demands of large-scale projects, effectively shortening construction timelines.
Accurate Measurement: Equipped with a high-precision weighing system and intelligent control technology, it ensures accurate material proportions, resulting in high-quality concrete and improved construction quality.
Excellent Mixing Performance: The JS2000 mixer uses specially wear-resistant mixing blades, delivering high uniformity and enhancing the strength and durability of the concrete.
Eco-Friendly and Energy-Saving: The fully enclosed mixing host and powder silos, combined with a high-efficiency dust collection system, significantly reduce dust emissions. Optimized mixing technology and energy-efficient motors lower overall energy consumption.
Easy Maintenance: Modular design allows for easy installation and disassembly of components. Wear parts are simple to replace, and the system includes an automatic fault diagnosis function for quick problem detection and reduced downtime.
High Level of Automation: The advanced control system supports remote monitoring and operation, enabling real-time tracking of equipment status and production data for efficient management and scheduling.
Technical Specifications
| Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS60 | HZS90 | HZS120 | HZS180 | |
|---|---|---|---|---|---|---|---|---|---|
| Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 60m³/h | 90m³/h | 120m³/h | 180m³/h | |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | JS2000 | JS3000 | |
| Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | 1m³ | 1.5m³ | 2m³ | 3m³ | |
| Batching machine model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | |
| Max.size of aggregate | ≤40/50mm | ≤40/50mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | |
| Discharging height | 1500-3800mm | 1500-3800mm | 3800mm | 4100mm | 4100mm | 4100mm | 4100mm | 4100mm | |
| Aggregate metering range and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-4000kg±2% | |
| Cement metering range and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | 0-800kg±1% | 0-900kg±1% | 0-1200kg±1% | 0-1800kg±1% | |
| Water metering range and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | 0-300kg±1% | 0-500kg±1% | 0-500kg±1% | 0-800kg±1% | |
| Additive metering range and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-80kg±1% | 0-100kg±1% | |
| Total Power | 50.25kw | 64.4kw | 78.7kw | 101kw | 105kw | 145kw | 210kw | 260kw | |
| Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
| Dimension(mm) | 11600✖13000✖17200 | 12900✖13000✖17200 | 18000✖10500✖17200 | 31500✖13000✖17200 | 28400✖10500✖18700 | 58500✖12300✖18700 | 60100✖13700✖18700 | 43500✖24000✖18700 | |
Applications
A concrete batching plant is an essential piece of equipment in modern construction, primarily used for the centralized mixing and supply of concrete. It is widely applied in the following areas:
Urban Construction: Projects such as residential communities, commercial centers, subways, and high-rise buildings require high concrete quality and a stable supply. Batching plants ensure efficient material delivery.
Road and Bridge Projects: Concrete batching plants provide continuous and uniform concrete supply for highways, railways, and bridges, ensuring construction progress and structural integrity.
Water Conservancy and Hydropower Projects: For projects like dams, hydropower stations, and canals, which demand high concrete strength and impermeability, specialized mix designs and stable mixing systems are required.
Industrial and Municipal Engineering: In large-scale projects such as factory construction, airports, and ports, where concrete is needed in large quantities and on tight schedules, batching plants help significantly improve efficiency.
Precast Component Factories: When producing precast beams, slabs, and piles, batching plants supply consistent and high-quality concrete materials.
In summary, concrete batching plants for sale are key facilities for centralized concrete production, enhancing construction efficiency and quality, and have become standard equipment on modern construction sites.
Factory delivery of HZS120 Concrete Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each HZS120 batching plant is customized to meet the customer's specific needs. Variations in configuration mean every HZS120 plant is unique!
Service
Technical Support: Installation, commissioning, and operation training are provided.
Warranty: 12-month warranty for the main machine, excluding wear parts.
Spare Parts Supply: Genuine spare parts are kept in stock for quick response to customer needs.
Remote Support: Online troubleshooting and remote control services help customers resolve issues promptly.
Installation & Commissioning: Remote technical support is available, or experienced engineers can be dispatched on-site as needed.
FAQ
1. What are the differences between HZS120 and HZS90?
HZS120 has a higher production capacity (120m³/h vs 90m³/h) and is equipped with a JS2000 mixer, whereas HZS90 uses a JS1500 mixer. HZS120 is more suitable for larger-scale projects.
2. Is customized configuration available?
Yes, customization is supported according to customer needs, including the number of aggregate bins, feeding method, dust collection level, appearance color, and control system brand.
3. Is a multilingual operation system available?
Yes, the control system supports multiple languages, including Chinese, English, Russian, etc.
4. What is HZS120 concrete batching plant price?
The price varies depending on configuration, brand, transportation distance, and other factors. Generally, it ranges from RMB 800,000 to 1,500,000. A detailed quote will be provided based on the customer's specific requirements.
5. Does the price include installation costs?
The ex-factory price does not include installation, but paid installation services can be provided based on site evaluation.
6. How long does it take to install the equipment?
Under good site conditions, a professional installation team can complete the installation and commissioning of the HZS120 batching plant within approximately 7 to 10 days.
7. What should be noted in daily maintenance?
Regularly inspect the wear of mixer blades and liners, clean the powder silos and dust collection system, check the belt tension and alignment of the conveyor, and replace lubricants and vulnerable parts in time to ensure smooth operation.
