Why the Client Chose Us
The Indonesian client is a large infrastructure contractor involved in multiple highway, port, and industrial park projects. Having procured equipment in several countries, they maintain strict standards when selecting concrete equipment suppliers. They ultimately chose our company for the following key reasons:
Mature and reliable products: Our concrete batching plants have many successful cases in the Southeast Asian market, known for stable performance and advanced technology.
Rich experience in localized services: We have multiple export experiences to Indonesia and are familiar with local customs clearance, transportation, and on-site service procedures.
Strong non-standard customization capability: We can customize complete systems according to the construction site, raw materials, and required concrete strength.
Fast response and timely service: From initial inquiry to contract signing took less than two weeks. The client highly praised our communication efficiency and professionalism.
Competitive pricing and high cost performance: The equipment is fully equipped and of excellent quality, and the HZS180 stationary concrete batching plant price offers strong market competitiveness.
Client Project Requirements
The client's project is located in Sulawesi Island, Indonesia, and requires the construction of a large concrete batching plant with an annual output of over 300,000 m³. Specific requirements include:
High production capacity: Daily concrete output must exceed 1,000 m³;
High batching accuracy: Must meet the strength requirements of highway pavements and large bridge structures;
Stable operation and continuous production: The equipment must be capable of 24/7 continuous operation;
Simple operation and easy maintenance: Convenient for training and operation by local workers;
Short delivery period and fast installation: The project schedule is tight, requiring rapid installation and commissioning.
Our Solution
TUOJIN Machinery customized an HZS180 large fixed concrete batching plant for the client with the following configuration:
Mixing system: JS3000 twin-shaft compulsory mixer with uniform mixing, suitable for various concrete strength grades;
Batching system: PLD4800 four-bin batching machine with automatic weighing and high-precision control;
Weighing system: Separate weighing for cement, water, fly ash, and additives to ensure accurate proportions;
Conveying system: Large-angle belt conveyor with good sealing and stable operation;
Cement supply system: Two 100T cement silos with twin screw conveyors;
Control system: PLC + industrial computer control platform with Chinese-English interface, supporting manual/automatic modes;
Environmental system: Equipped with dust collectors and wastewater recycling systems to meet environmental standards.
Service Process
To ensure smooth project implementation, we provide a full-process one-stop service:
Needs assessment: Remote evaluation of the project site and configuration plan based on construction drawings;
Technical design: Provide foundation drawings, layout diagrams, electrical control diagrams, and other detailed documents;
Manufacturing: Key components are either self-manufactured or sourced from top suppliers, all undergo unified quality inspection;
Packaging and transportation: Modular machine packaging with container shipping by sea;
Installation guidance: Technical team provides remote video support or dispatches engineers for on-site guidance;
System commissioning: Full-system trial run and completion of first concrete output test;
Technical training: On-site bilingual training for operators with user manuals provided.
Equipment Installation and Commissioning Status
The equipment has successfully arrived at the construction site in Indonesia, and installation and commissioning are proceeding smoothly. Key steps include:
1. Installation Preparation
Foundation works completed by the client as per the provided drawings;
Hoisting area cleared and equipment checklist verified;
Communication mechanism established between the client's team and our technicians.
2. Equipment Installation Progress
Main mixer hoisting: JS3000 mixer successfully positioned and connected to the material inlet/outlet system;
Batching system installation: The four-bin batching hoppers were assembled and connected to the weighing system;
Cement silo assembly: Cement silos welded and erected on-site, screw conveyors installed;
Electrical wiring: All wiring connected per the cable diagram, control cabinet powered on and passed self-check;
Auxiliary system testing: Air compressor, water pump, and additive systems tested and verified.
3. System Commissioning Process
Unit testing: Functional checks on the mixer, batching scales, belt conveyors, solenoid valves, etc.;
Integrated system test: Full system startup and complete mixing cycle run, verifying batching accuracy;
Trial production: Raw materials fed into the system for a concrete batch test, evaluating efficiency and product quality;
Operator training: Client's operators completed basic training and can independently manage feeding and production operations.
After-Sales Support
Free technical support during warranty: One-year warranty on core components;
Reliable spare parts supply: Fast delivery of common wear parts;
Remote assistance and system upgrades: Control system supports remote diagnostics, upgrades, and maintenance.
This HZS180 concrete batching plant solution is fully tailored to the Indonesian client's on-site needs. It ensures high output capacity, precise batching, stable operation, and environmentally friendly performance. The installation and commissioning are progressing well and are expected to complete soon, entering full operation. We will continue to provide full technical support to ensure the client’s project proceeds smoothly and efficiently.
