Client Background and Actual Requirements
This equipment application project is located at a municipal road expansion site in the central region. The client is a well-known local foundation construction company undertaking multiple highway, municipal, and rural revitalization projects. Due to the tight project schedule, scattered construction segments, and large demand for stabilized soil, the client raised the following key requirements:
Output must exceed 500 tons per hour to ensure continuous supply along extended sections.
High mobility of the equipment to enable quick relocation between different construction sites.
High metering accuracy and user-friendly operation for rapid production organization.
Installation and commissioning must be completed within two days to shorten the preparation period.
Equipment Configuration Solution
To meet the above requirements, we recommended and supplied one set of WBZ500 Mobile Stabilized Soil Mixing Plant, featuring a high-efficiency modular design. The configuration includes:
1. Main Mixing System
Model: WBZ500 Twin-Shaft Continuous Mixer
Power: 75kW
Features: Uniform mixing, continuous discharge, easy maintenance
2. Aggregate Batching System
Three-bin batching machine with belt conveyor metering
Accuracy: ±2%, ensuring precise and reliable proportioning
3. Cement Supply System
One 50-ton cement silo with screw conveyor
Accuracy: ±1%, variable frequency controlled feed rate
4. Water Supply System
Equipped with a high-power variable frequency water pump and flow meter
High water control accuracy, supporting continuous supply
5. Electrical Control System
PLC control system with bilingual (Chinese-English) touchscreen interface
Supports automatic, manual, and remote control modes
Optional remote monitoring and operation data export
6. Structural Features
All modules mounted on trailer or skid-mounted bases
No need for concrete foundations—installation can proceed on leveled ground
Test Run and Production Process
1. Installation Stage
As China stabilized soil mixing plant factory, the equipment arrived at the project site just a few days after shipment. Under the guidance of our technical staff, the client's construction team completed the rapid assembly and connection, with the entire installation and commissioning process taking less than 48 hours.
2. No-Load Testing
After connecting power, water, and air supplies, a no-load test run was conducted. Operational status, motor rotation, control logic, and signal communication were all checked and confirmed normal.
3. Load Testing and Trial Production
Raw materials were continuously fed for trial production testing. The main test results included:
Output Test: Average measured output reached approximately 520 tons/hour.
Proportioning Accuracy Test: Multiple tests showed deviation < ±1.5%.
Mixing Uniformity Test: Finished materials had consistent moisture content, suitable for direct paving and compaction.
Continuous Operation Test: Equipment ran continuously for 4 hours with no issues, vibration and noise were well controlled.
Client Feedback
After the test run, the client gave highly positive feedback:
“This WBZ500 mixing plant not only meets our production capacity needs but is also very easy to operate. We were initially worried about the tight schedule, but it was up and running in just two days—far exceeding our expectations. Your technicians provided excellent guidance, and our crew, even though it was their first time using this type of equipment, quickly became proficient. We’re very satisfied with the results.”
Key Highlights Recognized by the Client:
Well-designed equipment with convenient transport, ideal for mobile construction.
Bilingual control system interface that facilitates operation by different workers.
Consistently high-quality output, enabling efficient paving and improving construction speed.
Prompt and professional after-sales service and thorough technical support.
Follow-up Services
The field test and trial production of the WBZ500 Mobile Stabilized Soil Mixing Plant validated its excellent performance and strong adaptability to on-site conditions. The equipment fully meets the client’s construction requirements and provides solid support for project progress.
Moving forward, we will continue to offer the following support services:
Regular phone/remote follow-up to provide operational advice.
Free training on equipment maintenance and operation.
Quick-response spare parts supply to ensure uninterrupted production.
Technical assistance for equipment relocation when new construction sites are added.
