What are mobile concrete batch plants?
Mobile concrete batching plant is a concrete production facility that integrates material storage, weighing, conveying, mixing, discharging, and a fully automatic control system into a single trailer-mounted unit. YHZS series mobile concrete batching plants feature a compact structure and modular design, enabling quick installation, dismantling, and relocation. They are widely used for short-term projects, as well as in road construction, bridges, airports, water conservancy projects, and other applications requiring frequent site relocation.
Working Principle
Through pre-set ratios, raw materials such as aggregates, cement, water, and admixtures are sequentially fed into the mixing host. After thorough mixing, they produce high-quality concrete that meets engineering requirements. The mobile station adopts a centralized control system, enabling automated batching, mixing, and discharging to ensure consistent and continuous concrete quality.
Parts of YHZS Mobile Concrete Batching Plant
Mixing System: Equipped with a twin-shaft forced mixer, ensuring uniform mixing and high efficiency.
Batching System: Independent weighing for precise proportioning of all materials.
Conveying System: Utilizes belt conveyors or screw conveyors for fast and efficient material transfer.
Storage System: Includes cement silos and aggregate bins to support continuous production.
Control System: Intelligent electrical control system supporting manual, semi-automatic, and fully automatic operation modes.
Chassis System: Integrated towing hitch and undercarriage for easy transportation and relocation.
Advantages & Features
High Mobility: Modular design with integrated trailer structure for fast relocation, eliminating foundation construction.
Quick Installation: Ready for rapid on-site assembly and immediate production upon arrival.
High Automation: Advanced control system enables one-touch operation and intelligent fault diagnosis.
Strong Adaptability: Stable performance in diverse and challenging construction environments.
High Reliability: Core components from internationally renowned brands ensure long service life and low failure rates.
Cost Efficiency: Reduces foundation and relocation costs, significantly improving project economics.
Technical Specifications
Model | YHZS25 | YHZS35 | YHZS50 | YHZS75 | |
---|---|---|---|---|---|
Maximum productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | |
Mixer model | JS500 | JS750 | JS1000 | JS1500 | |
Mixer power | 18.5kw | 30kw | 37kw | 60kw | |
Discharging height | 3.8m | 3.8m | 3.8m | 4m | |
Cycle time | 72s | 72s | 60s | 60s | |
Mixer capacity | 500L | 750L | 1000L | 1500L | |
Max. aggregate diameter | 80mm | 80mm | 80mm | 80mm | |
Capacity of batching machine | 800L | 1200L | 1600L | 2400L | |
Volume of aggregate bins | 4✖2.2m³ | 4✖6m³ | 4✖6m³ | 2✖10m³ | |
Productivity of aggregate belt conveying | 100m³/h | 100m³/h | 100m³/h | 100m³/h | |
Max. productivity of screw conveyor | 40t/h | 40t/h | 40t/h | 40t/h | |
Aggregate metering scale and accuracy | 0-3000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-3000kg±2% | |
Cement metering scale and accuracy | 0-1500kg±1% | 0-1500kg±1% | 0-1500kg±1% | 0-1500kg±1% | |
Water metering scale and accuracy | 0-600kg±1% | 0-600kg±1% | 0-600kg±1% | 0-600kg±1% | |
Additive metering scale and accuracy | 0-150kg±1% | 0-150kg±1% | 0-150kg±1% | 0-150kg±1% | |
Total power | 65kw | 105kw | 105kw | 165kw |
Applications
Temporary Projects: Roads, bridges, tunnels, airports, and other engineering constructions.
Hydropower & Water Conservancy Projects: On-site concrete production for dams, channels, and related structures.
Expressway Construction: Rapid deployment for continuous or segmented highway projects.
Urban Infrastructure & Emergency Repairs: Municipal engineering and urgent maintenance works.
Rental Services & Mobile Operations: Ideal for contractors requiring flexible, short-term batching solutions.
Installation and Maintenance
Easy Installation: No foundation is required; simple ground leveling is sufficient. Standard installation time is 1–2 days.
Daily Maintenance: Regularly inspect the operation of the mixer, weighing system, and conveying system. Timely replenish lubricating oil, keep the equipment clean, and ensure proper functioning of sensors and the control system.
Maintenance Tips: Replace wear parts (such as mixing blades and liners) periodically according to usage frequency.
Factory delivery of YHZS Mobile Concrete Batching Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each YHZS mobile batching plant is customized to meet the customer's specific needs. Variations in configuration mean every YHZS mobile plant is unique!
Service
Pre-Sales Service: Needs analysis, solution design, and equipment selection advice.
In-Sales Service: Transparent production progress and support for customer on-site inspection.
After-Sales Service: Installation and commissioning guidance, technical training, lifetime technical support, and fast spare parts supply.
Warranty Period: 12 months of free warranty service.
FAQ
1. What is the difference between a mobile concrete batch plant and a stationary plant?
The main difference is mobility. A mobile concrete batch plant can be quickly moved and installed with minimal foundation work, ideal for temporary projects. In contrast, a stationary plant is permanently installed and better suited for long-term, large-scale operations.
2. Why choose a concrete mobile batch plant for your project?
Choosing a concrete mobile batch plant offers advantages like faster project start-up, reduced transportation costs, and the ability to produce concrete on-site, ensuring fresher mixes and greater flexibility for dynamic construction schedules.
3. Where can I find a mobile concrete batch plant for sale?
Purchasing channels include:
Direct from manufacturer: More cost-effective
Authorized dealers: Local sales and service centers available
Online platforms: Company websites, e-commerce platforms, and social media channels
4. What should I consider when buying a mobile concrete batching plant?
When purchasing a mobile concrete batching plant, consider factors like production capacity, mobility (trailer or skid-mounted), automation level, mixing quality, brand reputation, and after-sales support. It's essential to match the plant's capabilities with your project requirements.
5. Who is a reliable mobile concrete batching plant manufacturer?
A reliable mobile concrete batching plant manufacturer offers high-quality equipment, customization options, competitive pricing, comprehensive after-sales service, and fast technical support. Look for manufacturers with proven experience, customer testimonials, and international certifications (such as ISO, CE).
6. What is a mobile concrete batching plant price?
The price of a mobile concrete batching plant varies depending on its production capacity (e.g., 25m³/h, 50m³/h, 75m³/h), configuration (single or double mixer, number of cement silos), and automation features. Typical price ranges are between $30,000 to $120,000.