What are mobile concrete batch plants?
PHZS series mobile concrete batching plant is a flexible and portable concrete production equipment, primarily used in small construction projects, road repairs, rural construction, and other locations. It integrates all the necessary functional modules for concrete mixing onto a movable platform, allowing for quick installation and disassembly. The plant is easily transportable to different construction sites, enabling on-site concrete production, improving construction efficiency, and reducing costs.
How does a mobile concrete batching plant work?
Material Supply: The batching system measures the raw materials, such as cement and aggregates, according to the preset mix ratio, and delivers them to the mixer.
Mixing Process: The mixing device inside the mixer performs forced mixing of the materials, ensuring that all components are thoroughly blended. After adding the appropriate amount of water, the mixture is processed into concrete that meets the required standards.
Discharge: The mixed concrete is discharged through the unloading device and can be directly transported to the construction site or loading vehicles.
Parts of PHZS Mobile Concrete Batching Plant
Mixing Host: The core component of the batching plant, usually equipped with a compulsory mixer capable of efficiently mixing various materials.
Batching System: Includes aggregate batching machine, cement scale, and water scale, used for accurately measuring the quantities of different raw materials.
Conveying System: Comprises belt conveyors, screw conveyors, etc., responsible for transferring materials from the storage area to the mixer.
Control System: An automated control system that precisely manages and monitors the entire mixing process, ensuring consistent concrete quality.
Weighing System: Ensures accurate measurement of materials to guarantee precise batching.
Mobile Chassis: A specially designed chassis structure equipped with tires or tracks for easy mobility and relocation of the equipment.
Advantages & Features
Rapid Relocation: The entire equipment can be towed, making it ideal for projects that require frequent site changes.
Easy Installation: No foundation is needed; simple ground leveling is sufficient. Standard installation time is 1–2 days.
Small Footprint: Compact layout saves space, suitable for confined construction sites.
Flexible Operation: Modular design allows for easy assembly, disassembly, transportation, and maintenance.
High Cost-Effectiveness: Low investment cost, ideal for small to medium-sized projects and rental businesses.
Technical Specifications
| Model | PHZS25 | PHZS35 | PHZS50 | PHZS75 | |
|---|---|---|---|---|---|
| Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 | |
| Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | |
| Max. size of aggregate | 80mm | 80mm | 80mm | 80mm | |
| Power of mixing motor | 18.5kw | 30kw | 2✖18.5kw | 2✖30kw | |
| Power of hopper lifting motor | 11kw | 11kw | 15kw | 15kw | |
| Batching machine capacity | 4✖3m³ | 4✖3m³ | 4✖6m³ | 4✖6m³ | |
| Kinds of aggregate | 4 | 4 | 4 | 4 | |
| Aggregate metering scale and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | |
| Cement metering scale and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | |
| Water metering scale and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | |
| Additive metering scale and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | |
| Discharging height | 1500mm | 1500mm | 1500mm | 1500mm | |
| Total power | 50.25kw | 64.4kw | 78.7kw | 101kw | |
| Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
Applications
Small Construction Projects: Concrete pouring for rural self-built houses, small commercial buildings, small factories, etc.
Road Repair: Quick repair of damaged sections of urban and rural roads with on-site concrete production.
Water Conservancy Projects: Construction of small-scale water facilities, such as irrigation channels and small dams.
Temporary Projects: Used in temporary construction sites, such as bridge construction sites and auxiliary facilities for tunnel construction.
Rental Services: Providing flexible concrete production solutions for small and medium-sized contractors.
Installation and Maintenance
Installation
After the equipment is transported to the construction site, it only requires simple assembly and commissioning according to the instructions. Connect the water and electrical systems properly, and the equipment is ready for operation.
Maintenance
Regularly inspect and maintain the mixer, conveying equipment, and other components. Clean residual materials from the equipment in a timely manner and replace worn parts to ensure normal operation. Additionally, the weighing system should be calibrated as specified to maintain batching accuracy.
Factory delivery of PHZS Mobile Concrete Batching Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each PHZS mobile batching plant is customized to meet the customer's specific needs. Variations in configuration mean every PHZS mobile plant is unique!
Service
Pre-Sales Service: Needs analysis, solution design, and equipment selection advice.
In-Sales Service: Transparent production progress and support for customer on-site inspection.
After-Sales Service: Installation and commissioning guidance, technical training, lifetime technical support, and fast spare parts supply.
Warranty Period: 12 months of free warranty service.
FAQ
1. Can the equipment operate under extreme weather conditions?
Yes, the equipment can be upgraded with cold-proof, dust-proof, and waterproof measures according to customer requirements.
2. Is the transportation convenient? Does it need to be disassembled?
The equipment is designed for overall towing. Only a few small parts need to be transported separately and can be quickly assembled on-site.
3. Which models of mixers are supported by the equipment?
The equipment can be configured with different models of JS series mixers, such as JS500, JS750, and JS1000, according to customer requirements.
4. Can the PHZS series mobile concrete batching plant produce high-strength concrete?
It can produce concrete with certain strength grades. However, compared to large stationary batching plants, its ability to produce very high-strength concrete may be limited. By selecting quality raw materials, optimizing the mix ratio, and strictly controlling the production process, it can meet the strength requirements of general small to medium-sized projects.
5. Is the equipment easy to move? Does it require special transport vehicles?
The equipment is relatively easy to move. Mobile batching plants equipped with tires can be towed by a standard tractor or moved by themselves; those equipped with crawlers can travel across rough terrains. In general, no special transport vehicles are needed—ordinary flatbed trucks are sufficient.
6. Who are reliable manufacturers of mobile concrete batching plants?
Reliable manufacturers should offer high-quality equipment, customizable options, competitive pricing, comprehensive after-sales service, and prompt technical support. It is recommended to choose manufacturers with extensive experience, positive customer reviews, and international certifications such as ISO and CE.
