Product Description
HZS60 concrete batching plant is a medium-sized fully automatic concrete production equipment with a theoretical output of 60 cubic meters per hour. It is suitable for medium to large construction sites, precast factories, and commercial concrete suppliers. The plant features modular design, compact structure, flexible installation, and high automation, ensuring efficient and stable concrete production.
How does a concrete batch plant work?
A concrete batch plant works by automatically proportioning aggregates, cement, water, and admixtures through precision weighing systems. The materials are then fed into a forced-action mixer for homogeneous blending to produce specification-compliant concrete. Computer-controlled operations guarantee accurate batching and efficient production, with integrated dust collection and water recycling systems for eco-friendly operation.
Parts of HZS60 Concrete Batching Plant
Batching System: This system includes the aggregate batching machine, cement silo, fly ash silo, water tank, additive tank, and corresponding metering devices. The aggregate batching machine typically features multiple bins to store sand and gravel of different specifications separately, and uses electronic scales for precise batching. Cement silos and fly ash silos are used for storing powdered materials and are equipped with arch-breaking devices to prevent material bridging and caking.
Conveying System: Composed of belt conveyors, screw conveyors, and bucket elevators. Belt conveyors transport aggregates from the batching machine to the mixing host or intermediate storage hopper, offering large capacity and stable operation. Screw conveyors are responsible for transporting powdered materials such as cement and fly ash from the silos to the mixer. They are well-sealed to effectively prevent dust leakage. Bucket elevators are used to lift materials to a certain height to meet process requirements.
Mixing System: The core mixing equipment is the JS1200 twin-shaft compulsory mixer, which features high mixing efficiency, excellent mixing quality, and long service life. It can meet the mixing needs of various types of concrete, including standard concrete and high-performance concrete.
Control System: Centered around an advanced PLC, the system is equipped with a color touchscreen interface. It enables automated control of the entire batching plant, including accurate control and real-time monitoring of batching, mixing, conveying, and discharging processes. The system also includes functions such as fault diagnosis and alarm prompts, helping operators quickly identify and resolve issues.
Pneumatic System: This system provides power to pneumatic components such as discharge gates, batching hopper doors, and valves. It mainly consists of an air compressor, air tank, pneumatic pipes, and solenoid valves. The system offers fast response and high control precision.
Steel Structure System: This includes the plant frame, silo supports, operation platform, stairways, etc. The structure is made of high-strength steel, with rigorous welding, rust removal, and anti-corrosion treatment. It has excellent stability and seismic performance, capable of bearing the weight of the equipment and the loads during operation.
Advantages & Features
High Production Efficiency: Equipped with efficient batching and mixing systems, the plant enables continuous and stable production. It can produce up to 60 cubic meters of concrete per hour, meeting the construction needs of medium to large-scale projects and effectively shortening project timelines.
Excellent Mixing Quality: The twin-shaft compulsory mixer features a unique design that allows the mixing blades to stir materials comprehensively and from multiple angles. This results in more uniform and thorough mixing, leading to more stable concrete performance indicators and enhanced strength and durability.
High Degree of Automation: The control system offers a high level of automation, supporting one-touch operation to minimize manual intervention and reduce labor intensity. This also improves the accuracy and stability of production. In addition, remote monitoring and management via network access allow enterprises to oversee and coordinate production in real time.
Strong Reliability: Key components are made from high-quality materials using advanced manufacturing processes and undergo strict quality inspections to ensure reliability and durability. For instance, the mixer blades and liners are made of high wear-resistant alloy materials for extended service life, and electrical components are sourced from reputable brands with stable performance and strong anti-interference capability.
Excellent Environmental Performance: The plant is equipped with complete environmental protection facilities, such as pulse-jet bag dust collectors that effectively capture dust generated during production, ensuring emissions meet national environmental standards. It also includes a wastewater recycling system and waste residue recovery device, enabling the reuse of water resources and proper disposal of waste, thereby reducing environmental impact.
Technical Specifications
| Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS60 | HZS90 | HZS120 | HZS180 | |
|---|---|---|---|---|---|---|---|---|---|
| Theoretical productivity | 25m³/h | 35m³/h | 50m³/h | 75m³/h | 60m³/h | 90m³/h | 120m³/h | 180m³/h | |
| Mixer model | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | JS2000 | JS3000 | |
| Mixer capacity | 0.5m³ | 0.75m³ | 1m³ | 1.5m³ | 1m³ | 1.5m³ | 2m³ | 3m³ | |
| Batching machine model | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | |
| Max.size of aggregate | ≤40/50mm | ≤40/50mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | ≤60/80mm | |
| Discharging height | 1500-3800mm | 1500-3800mm | 3800mm | 4100mm | 4100mm | 4100mm | 4100mm | 4100mm | |
| Aggregate metering range and accuracy | 0-1500kg±2% | 0-2000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-2000kg±2% | 0-3000kg±2% | 0-3000kg±2% | 0-4000kg±2% | |
| Cement metering range and accuracy | 0-300kg±1% | 0-500kg±1% | 0-800kg±1% | 0-900kg±1% | 0-800kg±1% | 0-900kg±1% | 0-1200kg±1% | 0-1800kg±1% | |
| Water metering range and accuracy | 0-200kg±1% | 0-300kg±1% | 0-300kg±1% | 0-400kg±1% | 0-300kg±1% | 0-500kg±1% | 0-500kg±1% | 0-800kg±1% | |
| Additive metering range and accuracy | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-50kg±1% | 0-80kg±1% | 0-100kg±1% | |
| Total Power | 50.25kw | 64.4kw | 78.7kw | 101kw | 105kw | 145kw | 210kw | 260kw | |
| Power | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | 380V 50HZ 3phase | |
| Dimension(mm) | 11600✖13000✖17200 | 12900✖13000✖17200 | 18000✖10500✖17200 | 31500✖13000✖17200 | 28400✖10500✖18700 | 58500✖12300✖18700 | 60100✖13700✖18700 | 43500✖24000✖18700 | |
Applications
A concrete batching plant is an essential piece of equipment in modern construction, primarily used for the centralized mixing and supply of concrete. It is widely applied in the following areas:
Urban Construction: Projects such as residential communities, commercial centers, subways, and high-rise buildings require high concrete quality and a stable supply. Batching plants ensure efficient material delivery.
Road and Bridge Projects: Concrete batching plants provide continuous and uniform concrete supply for highways, railways, and bridges, ensuring construction progress and structural integrity.
Water Conservancy and Hydropower Projects: For projects like dams, hydropower stations, and canals, which demand high concrete strength and impermeability, specialized mix designs and stable mixing systems are required.
Industrial and Municipal Engineering: In large-scale projects such as factory construction, airports, and ports, where concrete is needed in large quantities and on tight schedules, batching plants help significantly improve efficiency.
Precast Component Factories: When producing precast beams, slabs, and piles, batching plants supply consistent and high-quality concrete materials.
In summary, concrete batching plants for sale are key facilities for centralized concrete production, enhancing construction efficiency and quality, and have become standard equipment on modern construction sites.
Factory delivery of HZS60 Concrete Plant
Production Lead Time: Typically 7–15 working days, depending on the specific order requirements.
Packaging Method: Standard export packaging with reinforced protection for key components.
Factory Testing: All equipment undergoes rigorous debugging and testing to ensure reliable performance.
Supporting Documents: Detailed equipment manuals, operation and maintenance guides, and spare parts lists are provided to the customer.
Transportation: By land or sea, with packing lists and container loading diagrams supplied.
Delivery Options: Offers both complete machine delivery and component shipment, with support for on-site assembly by the customer.
Optional Configurations: Each HZS60 batching plant is customized to meet the customer's specific needs. Variations in configuration mean every HZS60 plant is unique!
Service
Technical Support: Installation, commissioning, and operation training are provided.
Warranty: 12-month warranty for the main machine, excluding wear parts.
Spare Parts Supply: Genuine spare parts are kept in stock for quick response to customer needs.
Remote Support: Online troubleshooting and remote control services help customers resolve issues promptly.
Installation & Commissioning: Remote technical support is available, or experienced engineers can be dispatched on-site as needed.
FAQ
1. What is the price of an HZS60 concrete batching plant?
The price varies based on configuration, transportation, and customization. It generally ranges from $40,000 to $80,000 USD. Please contact us for an accurate quote.
2. How long does installation take?
With site readiness, installation and commissioning typically take 7–10 days.
3. Is the HZS60 batching plant customizable?
Yes. We offer customization based on your project needs, including the number of silos, silo capacity, control system language, and more.
4. What are the advantages of China concrete batching plants compared to products from other countries?
China concrete batching plants offer a significant advantage in terms of cost performance. Supported by a well-developed industrial supply chain, they provide competitive pricing while maintaining high quality and performance standards. Additionally, the equipment features rich and flexible functionalities, allowing for customized configurations to meet diverse project requirements.
5. Is the quality of China concrete batching plants guaranteed?
Reputable China manufacturers of concrete batching plants adhere to strict quality standards, such as the ISO international quality management system certification. Some products also comply with international standards like the EU CE certification. During production, critical components undergo rigorous testing and inspection to ensure the reliability and durability of the equipment. Moreover, Chinese companies emphasize technological research and development, continuously introducing advanced technologies and processes to enhance product quality.
6. Do you support overseas shipment and customs clearance?
Yes. We offer complete export packaging, shipping arrangements, and assistance with customs documents.
